Thermal Pads Gap Pads for Efficient Heat Management

Sep 24, 2025

When precision meets performance, Alpha Die Cutting delivers. As a trusted San Diego-based die cutting manufacturer, we specialize in Die Cutting custom thermal interface materials (TIMs) like thermal pads and gap filler pads for industries that demand high thermal conductivity, electrical insulation, and tight tolerance control.

Learn more at https://alphadiecut.com/gap-pads/

What Are Thermal Pads and Gap Pads?
Thermal pads (also known as thermal gap fillers or gap pads) are soft, compliant materials that fill air gaps between heat-generating components (like PCBs, LEDs, or processors) and heat sinks or metal chassis. They ensure efficient heat transfer and improve system reliability in electronics, aerospace, automotive, and medical devices.

At Alpha Die Cutting, we convert a wide variety of thermal materials, including:
·        – Silicone-based thermal gap fillers
·        – Non-silicone pads for sensitive electronics
·        – Electrically insulating, thermally conductive foams
·        – UL-rated or flame-retardant gap pads

Precision-Cut to Your Design
Whether you need tight-tolerance kiss cuts, multi-layer lamination, or complex shapes, our custom die cutting process ensures parts fit seamlessly into your assemblies. We support low to high volumes and offer rapid prototyping to speed up development cycles.

Why Choose Alpha Die Cutting?
·        – AS9100D certified for aerospace-grade quality
·        – In-house material sourcing & lamination
·        – Quick turnarounds with no compromise on precision
·        – USA-based, small-business flexibility

Contact Us
📍 7567 Convoy Ct, San Diego, CA
📞 858-774-8382 | ✉️ info@alphadiecut.com
🌐 www.alphadiecut.com