Reticulated Polyurethane Foam

Reticulated polyurethane foam is a versatile, open-cell material that is lightweight, low odor and highly resistant to mildew. It is typically used to make products that are involved in filtration, sound absorption, fluid management, wiping and padding. This family of materials features high tensile, elongation and tear characteristics. The porosity of reticulated foams is vital when designing a custom component or product. The most common Pores Per Inch (PPI) range from 10 (course), 30, 45, 60, 80 to 100 (very fine).

Exploring Foam Technology and Reticulated Filter Foam

Foam technology involves the manipulation of thousands of plastic bubbles (called cells) of precisely controlled sizes. Reticulation is a post process in foam manufacturing that removes the window membranes of the cell.

Reticulated foam can act as a filter. Filter foam is a reticulated polyurethane foam, specially adapted to air and liquid filtration, in a range of controlled cells from 10 pores per inch to 100 PPI.

Filter foam, with a medium porosity 45 PPI works as a depth loading filter, opposed to a surface loading filter, trapping dust particles within its cell structure. A coarse porosity, 10 PPI, reticulated foam is effective as a sound attenuator, scrubber pad, washable filtration media for air conditioners, furnaces, small engines and automobile air cleaners, plus many other applications.


Choose Alpha Die Cutting for Your Reticulated Foam Die Cutting Needs

When it comes to reticulated foam die cutting, Alpha Die Cutting stands out as your ideal partner for a multitude of compelling reasons.

Expertise and Precision

With years of experience in die cutting, our skilled professionals have honed their expertise in handling reticulated foam with precision. We know how to maximize the material’s capabilities.

State-of-the-Art Equipment

Our cutting-edge machinery ensures that your reticulated foam products are cut with utmost accuracy and efficiency, meeting even the most demanding specifications.

Custom Solutions

We understand that every project is unique. Alpha Die Cutting excels in offering tailor-made solutions, ensuring that your reticulated foam products align perfectly with your application.

Quality Assurance

Our commitment to quality is unwavering. We ensure that every piece of reticulated foam that leaves our facility meets the highest standards of excellence.


Rapid Turnaround

In today’s fast-paced world, meeting deadlines is crucial. Alpha Die Cutting is known for its quick turnaround times, ensuring your projects stay on schedule.

Personalized Service

We prioritize clear communication and collaboration, so you’re always in the loop and your needs are met.

When you choose Alpha Die Cutting for your reticulated foam die cutting needs, you’re choosing excellence, precision, and a partner that goes above and beyond to deliver the results you demand. Your satisfaction is our mission, and your project’s success is our top priority. Contact us today to experience the Alpha Die Cutting advantage for yourself.

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Whether you're seeking a specific color or material type, Alpha Die Cutting is here to cater to your needs. Contact us today to explore our silicone rubber solutions and start your customization journey. Your unique project deserves our attention.